Effect of Rotary Friction Welding Parameters on the Mechanical Behavior ABS/PE Polymers
DOI:
https://doi.org/10.25007/ajnu.v7n4a278Keywords:
Friction welding, similar joint, dissimilar joints, High-density polyethyleneAbstract
This study deals with the Rotary Friction Welding, (RFW) as a variation of friction welding in which the energy required to make the weld is supplied primarily by the stored rotational kinetic energy of the welding machine. The mechanical energy generated in overcoming friction is continuously transformed into heat. In most circumstances the thermal energy generated is regarded as undesirable, but under controlled conditions it can be used to join materials, as in the case of rotary friction welding. In this paper, similar and dissimilar joints of Acrylonitrile butadiene styrene (ABS) (chemical formula (C8H8)x· (C4H6)y· (C3H3N)z) and Polyethylene (PE) or polyethene or poly(methylene)) are studied. The effects of different rotational rates, plunge depths, and traverse speeds on the microstructure and tensile strength of joints were investigated. Some defects such as pores and cracks were found at inappropriate processing parameters. The tensile test was carried out as the mechanical properties of joints. Different significant parameters were discussed. The maximal and minimal tensile strength indicated and evaluated.
Downloads
References
2. Aoki, K., & Koezawa, T. (2017). Characteristics of friction welding within a short time for aluminum alloy deformed by ECAE process. Procedia Engineering, 207, 597-602.
3. Bühr, C., Ahmad, B., Colegrove, P. A., McAndrew, A. R., Guo, H., & Zhang, X. (2018). Prediction of residual stress within linear friction welds using a computationally efficient modelling approach. Materials & Design, 139, 222-233.
4. Gao, J., Li, C., Shilpakar, U., & Shen, Y. (2016). Microstructure and tensile properties of dissimilar submerged friction stir welds between HDPE and ABS sheets. The International Journal of Advanced Manufacturing Technology, 87(1-4), 919-927.
5. Handa, A., & Chawla, V. (2014). An investigation on the effect of axial pressures on the mechanical properties of friction welded dissimilar steels. Advances in Mechanical Engineering, 6, 639378.
6. Hynes, N. R. J., Prabhu, M. V., & Nagaraj, P. (2017). Joining of hybrid AA6063-6SiC p-3Gr p composite and AISI 1030 steel by friction welding. Defence Technology.
7. Jung, D.-J., Cheon, J., & Na, S.-J. (2016). Effect of surface pre-oxidation on laser assisted joining of acrylonitrile butadiene styrene (ABS) and zinc-coated steel. Materials & Design, 99, 1-9.
8. Kimura, M., Kasuya, K., Kusaka, M., Kaizu, K., & Fuji, A. (2009). Effect of friction welding condition on joining phenomena and joint strength of friction welded joint between brass and low carbon steel. Science and Technology of Welding and Joining, 14(5), 404-412.
9. Kimura, M., Saitoh, Y., Kusaka, M., Kaizu, K., & Fuji, A. (2011). Effect of friction pressure on joining phenomena of friction welds between pure titanium and pure copper. Science and Technology of Welding and Joining, 16(5), 392-398.
10. Kumar, R., Singh, R., Ahuja, I., Amendola, A., & Penna, R. (2018). Friction welding for the manufacturing of PA6 and ABS structures reinforced with Fe particles. Composites Part B: Engineering, 132, 244-257.
11. Lin, C., Wu, L.-C., & Chou, Y.-C. (2003). Effect of solvent and cosolvent on friction welding properties between part of PMMA with PVC. Journal of materials science, 38(12), 2563-2570.
12. Liu, F., Liao, J., & Nakata, K. (2014). Joining of metal to plastic using friction lap welding. Materials & Design (1980-2015), 54, 236-244.
13. Parsa, M., Davari, H., Hadian, A., & Ahmadabadi, M. N. (2007). Thermo‐Mechanical Calculations of Hybrid Rotary Friction Welding at Equal Diameter Copper Bars and Effects of Essential Parameters on Dependent Special Variables. Paper presented at the AIP Conference Proceedings.
14. Singh, R., Kumar, R., Feo, L., & Fraternali, F. (2016). Friction welding of dissimilar plastic/polymer materials with metal powder reinforcement for engineering applications. Composites Part B: Engineering, 101, 77-86.
15. Uday, M., & Ahmad-Fauzi, M. (2014). Joint properties of friction welded 6061 aluminum alloy/YSZ–alumina composite at low rotational speed. Materials & Design, 59, 76-83.
16. Uday, M., Fauzi, M. A., Zuhailawati, H., & Ismail, A. (2011). Effect of welding speed on mechanical strength of friction welded joint of YSZ–alumina composite and 6061 aluminum alloy. Materials Science and Engineering: A, 528(13), 4753-4760.
17. Zafar, A., Awang, M., & Khan, S. R. (2017). Friction Stir Welding of Polymers: An Overview. Paper presented at the 2nd International Conference on Mechanical, Manufacturing and Process Plant Engineering.
Corresponding author: Dr. PhD. Younis Khalid Khdir, Tel.: +964 750 4790685 E-mail : [email protected].
Downloads
Published
How to Cite
Issue
Section
License
Authors retain copyright
The use of a Creative Commons License enables authors/editors to retain copyright to their work. Publications can be reused and redistributed as long as the original author is correctly attributed.
- Copyright
- The researcher(s), whether a single or joint research paper, must sell and transfer to the publisher (the Academic Journal of Nawroz University) through all the duration of the publication which starts from the date of entering this Agreement into force, the exclusive rights of the research paper/article. These rights include the translation, reuse of papers/articles, transmit or distribute, or use the material or parts(s) contained therein to be published in scientific, academic, technical, professional journals or any other periodicals including any other works derived from them, all over the world, in English and Arabic, whether in print or in electronic edition of such journals and periodicals in all types of media or formats now or that may exist in the future. Rights also include giving license (or granting permission) to a third party to use the materials and any other works derived from them and publish them in such journals and periodicals all over the world. Transfer right under this Agreement includes the right to modify such materials to be used with computer systems and software, or to reproduce or publish it in e-formats and also to incorporate them into retrieval systems.
- Reproduction, reference, transmission, distribution or any other use of the content, or any parts of the subjects included in that content in any manner permitted by this Agreement, must be accompanied by mentioning the source which is (the Academic Journal of Nawroz University) and the publisher in addition to the title of the article, the name of the author (or co-authors), journal’s name, volume or issue, publisher's copyright, and publication year.
- The Academic Journal of Nawroz University reserves all rights to publish research papers/articles issued under a “Creative Commons License (CC BY-NC-ND 4.0) which permits unrestricted use, distribution, and reproduction of the paper/article by any means, provided that the original work is correctly cited.
- Reservation of Rights
The researcher(s) preserves all intellectual property rights (except for the one transferred to the publisher under this Agreement).
- Researcher’s guarantee
The researcher(s) hereby guarantees that the content of the paper/article is original. It has been submitted only to the Academic Journal of Nawroz University and has not been previously published by any other party.
In the event that the paper/article is written jointly with other researchers, the researcher guarantees that he/she has informed the other co-authors about the terms of this agreement, as well as obtaining their signature or written permission to sign on their behalf.
The author further guarantees:
- The research paper/article does not contain any defamatory statements or illegal comments.
- The research paper/article does not violate other's rights (including but not limited to copyright, patent, and trademark rights).
This research paper/article does not contain any facts or instructions that could cause damages or harm to others, and publishing it does not lead to disclosure of any confidential information.